This is the maintenance schedule and associated service intervals for the 1999-2004 Yamaha TT-R225.
1999-2004 Yamaha TT-R225 Maintenance Schedule
Below is the maintenance schedule for the 1999-2004 Yamaha TT-R225
Periodic Maintenance Emission Control System
|Item||Remarks||1 month||6 months||12 months|
|Valve(s)*||Check clearance. Adjust if necessary||•||•||•|
|Spark plug||Check condition. Clean or replace if necessary||•||•||•|
|Air filter||Clean. Replace if necessary||Every ride|
|Carburetor*||Check idle speed/starter operation. Adjust if necessary||•||•||•|
|Fuel line||Check fuel hose for cracks or damage. Replace if necessary||•||•|
|Engine oil||Replace (Warm engine before draining).||•||•||•|
|Engine oil filter/Oil strainer*||Clean||•||•|
|Brakes*||Check operation/fluid leakage/See NOTE (Page 5-4). Correct if necessary||•||•|
|Clutch*||Check operation. Adjust if necessary||•||•|
|Rear arm pivot*||Check rear arm assembly for looseness. Tighten if necessary. Moderately repack**||•||•||•|
|Wheels*||Check balance, damage, runout and spoke tightness. Replace if necessary||•||•|
|Wheel bearings*||Check bearing assemblies for looseness/damage. Replace if damaged||•||•|
|Steering bearings*||Check bearing assemblies for looseness. Correct if necessary. Moderately repack every 24 months**||Check||Check|
|Front forks*||Check operation/oil leakage. Repair if necessary||•||•|
|Rear shock absorber*||Check operation/oil leakage. Repair if necessary||•||•|
|Drive chain||Check chain slack/alignment. Adjust if necessary. Clean and lube||Every ride (more often in wet or dusty areas)|
|Fittings/Fasteners*||Check all chassis fitting and fasteners. Correct if necessary||•||•||•|
|Nuts and bolts||Check all nuts and bolts. Retighten if necessary||•||•||•|
|Sidestand*||Check operation. Repair if necessary||•||•||•|
* It is recommended that these items be serviced by a Yamaha dealer
**Medium weight wheel bearing grease
***Molybdenum disulfide grease
Brake fluid replacement:
1. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally check the brake fluid level and add fluid as required
2. On the inner parts of the master cylinder and caliper cylinder, replace oil seals every 2 years
3. Replace the brake hoses every four years, of if cracked or damaged
About the 1999-2004 Yamaha TT-R225
The Yamaha TTR 225 is a dirt bike that was manufactured until 2004 when it was replaced with the Yamaha TTR 230. The TTR 230 was well known for its superior reliability. The 2000 model shares its mechanical specifications with all TTR 225s up to 2004 — save for a few minor cosmetic changes on the exterior.
The Yamaha TTR 225 is 81.5 inches in length, 32.3 inches wide, 45.3 inches high and has a 53.1-inch wheelbase, producing a dry weight of 260.1 lbs. It has a total fuel capacity of 2.64 gallons. The body material is made out of plastic, and is fitted with chassis protectors, exterior guards, fork guards, front and rear plastic fenders and skid plates.
The 2000 Yamaha TTR 225 has a single-cylinder, four-stroke, air-cooled engine in SOHC configuration with two valves per cylinder. A compression ratio of 9.5:1, coupled with a bore and stroke of 2.8 and 2.3 inches, producing a displacement of 223 cc and a maximum torque of 13.1 foot-pounds at 6,500 rpm.
The engine is started with both an electric and kick-start mechanism. Fuel is delivered using a 40-mm Mikuni CV with a throttle position sensor. The motorcycle is equipped with a six-speed CDI manual transmission and has a chain-operated final drive.
The Yamaha TTR 225 is fitted with Telescopic-fork suspension in the front and single-shock suspension in the rear. The suspension travel in the front and rear is nine and 7.6 inches respectively.
The front is fitted with 8.7-inch single-disc brakes and a 80/100 R21 tire. The rear is fitted with 5.1-inch drum brakes and a 100/100 R18 tire. The frame is made out of steel.
TTR225’s are known for being extremely reliable. The TTR225 is based on and nearly identical to its street legal sister bike, the XT 225, the only difference being the lights, passenger foot pegs, smaller rear sprocket, and other street legal accessories. Both bikes are equipped with electric start.
Manual for the 1999-2004 Yamaha TT-R225
The above information was gleaned from the owner’s manual for the 1999-2004 Yamaha TT-R225.
You can download it from Yamaha’s website here.