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1999 Yamaha TW 200 Maintenance Schedule and Service Intervals

Maintenance schedule and service intervals for the 1999 Yamaha TW 200

This is the maintenance schedule and associated service intervals for the 1999 Yamaha TW 200.

1999 Yamaha TW 200 Maintenance Schedule

Below is the maintenance schedule for the 1999 Yamaha TW 200

The maintenance for the 1999 Yamaha TW 200 is broken into two sections: periodic maintenance for emission control systems, and general maintenance and lubrication.

Periodic Maintenance Emission Control System

No.ItemRoutine1,000 km or 1 month (600 mi) **1

6,000 km or 7 months (3,800 mi)
**2

11,000 km or 13 months (6,900 mi)
16,000 km or 19,000 months (10,000 mi ) 21,000 km or 25 months (13,100 mi)
1*Cam chain•Check and adjust chain tension
2*Valve clearance• Check and adjust valve clearance when engine is cold.
3*Spark plug• Check condition.
• Adjust gap and clean.
• Replace at 11,000 km (or 13 months) and thereafter every 10,000 km (or 12 months).
ReplaceReplace
4*Fuel line•Check fuel hose for crack or damage.
•Replace if necessary.
5*Exhaust system•Check for leakage
•Retighten if necessary.
•Replace gaskets if necessary.
6*Spark arrester• Clean
7*Idle speed•Check and adjust engine idle speed.
• Adjust cable free play.
8*Evaporative emission control system**•Check control system for damage.
•Replace if necessary.

*: Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer.

** For California type only

Note: For father odometer reading, repeat the above maintenance at the period established; **1: Every 5,000 km (3,000 mi) and **2: Every 10,000 km (6,000 mi).

General Maintenance and Lubrication Chart

No.ItemRoutineType1,000 km or 1 month (600 mi) **1

6,000 km or 7 months (3,800 mi)
**2

11,000 km or 13 months (6,900 mi)
16,000 km or 19,000 months (10,000 mi ) 21,000 km or
25 months (13,100 mi)

1Engine Oil• Warm-up engine before draining.1.) Yamalube 4 (20W40) or SAE 20W40 type “SE” motor oil.
2) Yamalube 4 (10W30) or SAE 10W30 type “SE” motor oil.
2*Oil filter/Strainer• Replace filter element and clean oil strainer.
• Replace oil strainer if damaged.
3*Air Filter• Wet type filter must be washed and damped with oil. Yamalube 2-cycle oil or equivalent
4*Brake system• Adjust free play.
• Replace shoes if necessary.
5*Clutch• Adjust free play.
6Drive chain• Check chain condition.
• Adjust and lubricate chain thoroughly.
SAE 30~ 50W motor oil.Every 500 km (300 mi)
7Control and meter table• Apply chain lube thoroughly.Yamaha chain and cable lube or SAE 10W30 motor oil
8*Rear arm pivot shaft• Apply until new grease shows.Lithium soap base grease.
9Brake/ Clutch lever pivot shaft• Apply chain lube lightly.Yamaha chain and Cable lube or SAE 10W30 motor oil.
10Brake pedal and shift pedal shaft• Lubricate
• Apply chain lube lightly.
Yamaha chain and Cable lube or SAE 10W30 motor oil.
11*Sidestand pivots and kick crank boss• Check operation and lubricate.
• Apply chain lube lightly.
Yamaha chain and Cable lube or SAE 10W30 motor oil.
12*Front fork• Check operation and for leakage.
13*Steering bearings• Check bearing assembly for looseness.
• Moderately repack every 15,000 km (9,400 mi).
Medium weight wheel bearing grease.Repack
14*Wheel bearings• Check bearings for smooth rotation.
15Battery• Check specific gravity.
• Check that the breather pipe is working properly.
• Correct if necessary.
16*Sidestand switch• Check and clean or replace if necesarry.

*1) If ambient temperature does not go below 5°C/40°F.

*2) If ambient temperature does not go above 15°C/60°F.

*: Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer.

Note: For father odometer reading, repeat the above maintenance at the period established; **1: Every 5,000 km (3,000 mi) and **2: Every 10,000 km (6,000 mi). For odometer readings or time periods higher than 21,000 km (13,100 mi) or 25 months, repeat the same maintenance as listed in the chart from the 6,000 km (3,800 mi) or 7 month interval. The air filter needs more frequent service if you are riding in unusually wet or dusty areas.

About the 1999 Yamaha TW 200

Being referred to as “Yamaha dirtbike on steroids”, this odd beastie is a versatile machine usable on any kinds of terrains but most of all, ridden by any kind of rider. The term “workhorse” might not be the best way of introducing a motorcycle, but it does sum up the TW200 perfectly. Officially labeled as an “agricultural machine” it is also the preferred choice for weekend trips with many finding the TWs unthreatening package the perfect family companion.

Manual for the 1999 Yamaha TW 200

1999 Yamaha TW 200 Maintenance schedule screenshot from manual

The above information was gleaned from the owner’s manual for the 1999 Yamaha TW 200.

You can download it from Yamaha’s website here.