2001-2002 Yamaha FZ1 Maintenance Schedule and Service Intervals

This is the maintenance schedule and associated service intervals for the 2001-2002 Yamaha FZ1.
2001-2002 Yamaha FZ1 Maintenance Schedule
Below is the maintenance schedule for the 2001-2002 Yamaha FZ1
The maintenance for the 2001-2002 Yamaha FZ1 is broken into two sections: periodic maintenance for emission control systems, and general maintenance and lubrication.
Periodic Maintenance Emission Control System
No. | Item | Routine | 600 mi (1,000 km) or 1 month | 4000 mi (7000 km) or 6 months | 8000 mi (13000 km) or 12 months | 12000 mi (19000 km) or 18 months | 16000 mi (25000 km) or 24 months | 20000 mi (31000 km) or 30 months | |
1 | * | Valve clearance | •Check and adjust valve clearance when engine is cold | Every 26600 mi (42000 km) | |||||
2 | Spark plug | •Check condition •Adjust gap and clean •Replace every 8000 mi (13000 km) or 12 months. | • | Replace | • | Replace | • | ||
3 | * | Crankcase ventilation system | •Check ventilation hose for cracks or damage •Replace if necessary | • | • | • | • | • | |
4 | * | Fuel line | •Check fuel hoses for cracks or damage •Replace if necessary | • | • | • | • | • | |
5 | * | Fuel filter | •Replace every 20000 mi (31000 km) or 30 months | Replace | |||||
6 | * | Exhaust system | •Check for leakage •Retighten if necessary •Replace gasket(s) if necessary | • | • | • | • | • | |
7 | * | Carburetor synchronization | •Adjust synchronization of carburetors | • | • | • | • | • | • |
8 | * | Idle speed | •Check and adjust engine idle speed •Adjust cable freeplay | • | • | • | • | • | |
9 | * | Evaporative emission control system (for California only) | •Check control system for damage •Replace if necessary | • | • | ||||
10 | * | Air induction system | •Check the air cut valve and reed valve for damage •Replace the entire air induction system if necessary | • | • | • | • | • |
* Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer
General Maintenance and Lubrication Chart
No. | Item | Routine | 600 mi (1,000 km) or 1 month | 4000 mi (7000 km) or 6 months | 8000 mi (13000 km) or 12 months | 12000 mi (19000 km) or 18 months | 16000 mi (25000 km) or 24 months | 20000 mi (31000 km) or 30 months | |
1 | Engine oil | •Replace. (warm-up engine before draining) (See NOTE on page 6-7) | • | • | • | • | • | • | |
2 | * | Engine oil filter cartridge | •Replace at initial 600 mi (1000 km) or 1 month, and thereafter every 8000 mi (13000 km) or 12 months | • | • | • | |||
3 | * | Air filter element | •Clean with compressed air •Replace if necessary | • | • | • | • | • | |
4 | * | Cooling system | •Check hose for cracks or damage •Replace if necessary | • | • | • | • | • | |
•Replace coolant every 24 months #3 | Replace | ||||||||
5 | * | Brake system | •Check operation, pad wear, and fluid leakage. (See NOTE page 6-7) •Correct if necessary | • | • | • | • | • | • |
6 | * | Clutch | •Check operation •Adjust or replace cable | • | • | • | • | • | • |
7 | * | Control cable | •Apply chain lube thoroughly #1 | • | • | • | • | • | • |
8 | * | Swing arm pivot bearing | •Check bearing assembly for looseness •Moderately repack every 16000 mi (25000 km) or 24 months #2 | • | • Repack | ||||
9 | * | Rear suspension link pivots | •Check operation •Moderately repack every 16000 mi (25000 km) or 24 months #2 | • | • Repack | ||||
10 | * | Shock absorber assembly | •Check operation and for oil leakage •Replace if necessary | • | • | • | • | • | |
11 | * | Front fork | •Check operation and for oil leakage •Replace if necessary | • | • | • | • | • | |
12 | * | Steering bearings | •Check bearing assembly for looseness •Moderately repack every 16000 mi (25000 km) or 24 months #2 | • | • | • | • Repack | • | |
13 | Brake and clutch lever pivot shafts | •Lubricate #2 | • | • | • | • | • | ||
14 | Brake and shift pedal pivot shafts | •Lubricate #2 | • | • | • | • | • | ||
15 | * | Drive chain | •Check chain slack/alignment condition •Adjust and lubricate chain thoroughly #1 | Every 600 mi (1000 km) or after washing the motorcycle or riding the rain | |||||
16 | * | Wheel bearings | •Check bearing for smooth rotation | • | • | • | • | • | |
17 | * | Sidestand and centerstand pivots | •Check operation •Lubricate #2 | • | • | • | • | • | |
18 | * | Sidestand switch | •Check and clean or replace if necessary | • | • | • | • | • | • |
19 | * | Chasis fasteners | •Check all chassis fittings and fasteners •Correct if necessary | • | • | • | • | • |
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service
#1: Yamaha chain lube
#2: Lithium soap base grease (all-purpose grease)
#3: Ethylene glycol antifreeze coolant
Note:
From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 4000 mi (7000 km) or 6 months
•The air filter needs more frequent service if you are rinding in an unusually wet or dry areas
•Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level
• Every two years replace the internal components of the brake master cylinder, and change the brake fluid
• Replace the brake hose every four years, or if cracked or damaged.
•Engine oil type
•Yamalube 4 (20W-40) or engine oil SAE 20W-40 (API SE) for temperatures of 5°C (40°F) or above
•Yamalube 4 (10W-30) or engine oil SAE 10W-30 (API SE) for temperatures of 15°C (60°F) or below
About the 2001-2002 Yamaha FZ1
Introducing the most exciting machine to hit the sport scene since the R1 and R6. The FZ-1. Part cafe racer; part canyon carver; the FZ-1 represents the perfect pairing of R1-spec performance, sporty styling and everyday ergonomics – and all at an extraordinarily reasonable price Comfortable ergonomics. Perimeter-style frame with fully adjustable suspension. Liquid-cooled, R1-based,1000cc engine.
They have tubular steel frames and modified YZF-R1 engines which are carbureted. The models were virtually unchanged over this period, except for colour options, the introduction of the FZS1000S which had a black engine, and in some European countries the 2005 models were fitted with rudimentary catalytic converters.
Manual for the 2001-2002 Yamaha FZ1

The above information was gleaned from the owner’s manual for the 2001-2002 Yamaha FZ1.
You can download it from Yamaha’s website here.