2001-2002 Yamaha FZ1 Maintenance Schedule and Service Intervals

This is the maintenance schedule and associated service intervals for the 2001-2002 Yamaha FZ1.

2001-2002 Yamaha FZ1 Maintenance Schedule

Below is the maintenance schedule for the 2001-2002 Yamaha FZ1

The maintenance for the 2001-2002 Yamaha FZ1 is broken into two sections: periodic maintenance for emission control systems, and general maintenance and lubrication.

Periodic Maintenance Emission Control System

No.		Item	Routine	600 mi (1,000 km) or 1 month	4000 mi (7000 km) or 6 months	8000 mi (13000 km) or 12 months	12000 mi (19000 km) or 18 months	16000 mi (25000 km) or 24 months	20000 mi (31000 km) or 30 months
1	*	Valve clearance	•Check and adjust valve clearance when engine is cold	Every 26600 mi (42000 km)
2		Spark plug	•Check condition •Adjust gap and clean •Replace every 8000 mi (13000 km) or 12 months.		•	Replace	•	Replace	•
3	*	Crankcase ventilation system	•Check ventilation hose for cracks or damage •Replace if necessary		•	•	•	•	•
4	*	Fuel line	•Check fuel hoses for cracks or damage •Replace if necessary		•	•	•	•	•
5	*	Fuel filter	•Replace every 20000 mi (31000 km) or 30 months						Replace
6	*	Exhaust system	•Check for leakage •Retighten if necessary •Replace gasket(s) if necessary		•	•	•	•	•
7	*	Carburetor synchronization	•Adjust synchronization of carburetors	•	•	•	•	•	•
8	*	Idle speed	•Check and adjust engine idle speed •Adjust cable freeplay		•	•	•	•	•
9	*	Evaporative emission control system (for California only)	•Check control system for damage •Replace if necessary				•		•
10	*	Air induction system	•Check the air cut valve and reed valve for damage •Replace the entire air induction system if necessary		•	•	•	•	•

* Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer

General Maintenance and Lubrication Chart

No.		Item	Routine	600 mi (1,000 km) or 1 month	4000 mi (7000 km) or 6 months	8000 mi (13000 km) or 12 months	12000 mi (19000 km) or 18 months	16000 mi (25000 km) or 24 months	20000 mi (31000 km) or 30 months
1		Engine oil	•Replace. (warm-up engine before draining) (See NOTE on page 6-7)	•	•	•	•	•	•
2	*	Engine oil filter cartridge	•Replace at initial 600 mi (1000 km) or 1 month, and thereafter every 8000 mi (13000 km) or 12 months	•		•		•
3	*	Air filter element	•Clean with compressed air •Replace if necessary		•	•	•	•	•
4	*	Cooling system	•Check hose for cracks or damage •Replace if necessary		•	•	•	•	•
			•Replace coolant every 24 months #3					Replace
5	*	Brake system	•Check operation, pad wear, and fluid leakage. (See NOTE page 6-7) •Correct if necessary	•	•	•	•	•	•
6	*	Clutch	•Check operation •Adjust or replace cable	•	•	•	•	•	•
7	*	Control cable	•Apply chain lube thoroughly #1	•	•	•	•	•	•
8	*	Swing arm pivot bearing	•Check bearing assembly for looseness •Moderately repack every 16000 mi (25000 km) or 24 months #2			•		• Repack
9	*	Rear suspension link pivots	•Check operation •Moderately repack every 16000 mi (25000 km) or 24 months #2			•		• Repack
10	*	Shock absorber assembly	•Check operation and for oil leakage •Replace if necessary		•	•	•	•	•
11	*	Front fork	•Check operation and for oil leakage •Replace if necessary		•	•	•	•	•
12	*	Steering bearings	•Check bearing assembly for looseness •Moderately repack every 16000 mi (25000 km) or 24 months #2		•	•	•	• Repack	•
13		Brake and clutch lever pivot shafts	•Lubricate #2		•	•	•	•	•
14		Brake and shift pedal pivot shafts	•Lubricate #2		•	•	•	•	•
15	*	Drive chain	•Check chain slack/alignment condition •Adjust and lubricate chain thoroughly #1	Every 600 mi (1000 km) or after washing the motorcycle or riding the rain
16	*	Wheel bearings	•Check bearing for smooth rotation		•	•	•	•	•
17	*	Sidestand and centerstand pivots	•Check operation •Lubricate #2		•	•	•	•	•
18	*	Sidestand switch	•Check and clean or replace if necessary	•	•	•	•	•	•
19	*	Chasis fasteners	•Check all chassis fittings and fasteners •Correct if necessary		•	•	•	•	•

* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service

#1: Yamaha chain lube
#2: Lithium soap base grease (all-purpose grease)
#3: Ethylene glycol antifreeze coolant

Note:
From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 4000 mi (7000 km) or 6 months

•The air filter needs more frequent service if you are rinding in an unusually wet or dry areas

•Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level
• Every two years replace the internal components of the brake master cylinder, and change the brake fluid
• Replace the brake hose every four years, or if cracked or damaged.

•Engine oil type
•Yamalube 4 (20W-40) or engine oil SAE 20W-40 (API SE) for temperatures of 5°C (40°F) or above
•Yamalube 4 (10W-30) or engine oil SAE 10W-30 (API SE) for temperatures of 15°C (60°F) or below

About the 2001-2002 Yamaha FZ1

Introducing the most exciting machine to hit the sport scene since the R1 and R6. The FZ-1. Part cafe racer; part canyon carver; the FZ-1 represents the perfect pairing of R1-spec performance, sporty styling and everyday ergonomics – and all at an extraordinarily reasonable price Comfortable ergonomics. Perimeter-style frame with fully adjustable suspension. Liquid-cooled, R1-based,1000cc engine.

They have tubular steel frames and modified YZF-R1 engines which are carbureted. The models were virtually unchanged over this period, except for colour options, the introduction of the FZS1000S which had a black engine, and in some European countries the 2005 models were fitted with rudimentary catalytic converters.