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2001-2003 Yamaha TW 200 Maintenance Schedule and Service Intervals

Maintenance schedule and service intervals for the 2001-2003 Yamaha TW 200

This is the maintenance schedule and associated service intervals for the 2001-2003 Yamaha TW 200.

2001-2003 Yamaha TW 200 Maintenance Schedule

Below is the maintenance schedule for the 2001-2003 Yamaha TW 200

The maintenance for the 2001-2003 Yamaha TW 200 is broken into two sections: periodic maintenance for emission control systems, and general maintenance and lubrication.

Periodic Maintenance Emission Control System

#ITEMROUTINE600 mi (1,000 km) or 1 month4,000 mi (6,000 km) or 6 month7,000 mi (11,000km) or 12 month10,000 mi (16,000 km) or 18 month13,000 mi (21,000 km) or 24 month
1*Valve clearance•Check and adjust valve clearance when engine is cold
2Spark plug•Check condition.
•Adjust gap and clean.
•Replace at 11,000 km (or 12 months) and thereafter every 10,000 km (or 12 months).
ReplaceReplace
3*Fuel line•Check fuel hose for crack or damage.
•Replace if necessary
4*Exhaust system•Check for leakage.
•Retighten if necessary.
•Replace gaskets if necessary.
5*Spark arrester•Clean
6*Idle speed•Check and adjust engine idle speed.
•Adjust cable free play
7*Evaporative emission control system**•Check control system for damage
•Replace if necessary.

*Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

** For California type only

Note: From 16,000 mi (26,000 km) or 30 months, repeat the maintenance intervals starting from 4,000 mi (6,000 km) or 6 months.

General Maintenance and Lubrication Chart

#ITEMROUTINETYPE600 mi (1,000 km) or 1 month4,000 mi (6,000 km) or 6 month7,000 mi (11,000km) or 12 month10,000 mi (16,000 km) or 18 month13,000 mi (21,000 km) or 24 month
1Engine oil•Warm-up engine before drainingSee page 8-1.
2*Oil filter/Strainer•Clean filter element and oil strainer.
•Replace oil filter and strainer if damaged
3*Air filter•Wet type filter must be washed and damped with oil.Yamaha foam air filter oil or othe quality air filter oil
4*Brake system•Adjust free play.
•Check fluid leakage.(Front) (see NOTE page 6-6)
•Correct if necessary.
•Replace pads if necessary.(Front)
•Replace shoes if necessary.(Rear)
5*Clutch•Adjust free play.
6*Drive chain•Check chain condition
•Adjust and lubricate chain thoroughly
Special O-ring chain lubricantEvery 300 mi (500 km)
7Control and meter cable•Apply chain lube thoroughlyYamaha chain and cable lube or engine oil
8*Rear arm pivot shaft•Apply until new grease showsLithium-soap-based grease. (all purpose grease)
9Brake/Clutch lever pivot shaft•Apply chain lube lightlyLithium-soap-based grease. (all purpose grease)
10Brake pedal and pedal shaft•Lubricate.
•Apply chain lube lightly
Lithium-soap-based grease. (all purpose grease)
11*Sidestand pivots•Check operation and lubricate
•Apply chain lube lightly.
Lithium-soap-based grease. (all purpose grease)
12*Front fork•Check operation and leakage
13*Steering bearings•Check bearings assembly for looseness.
moderately repack every 10,000 mi (16,000 km)
Medium weight wheel bearing grease
14*Wheel bearings•Check bearings for smooth rotation
15Battery•Check specific gravity.
•Check that the breather pipe is working properly.
•Correct if necessary.
16*Sidestand switch•Check and clean or replace if necessary.

* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

Note: From 16,000 mi (26,000 km) or 30 months, repeat the maintenance intervals starting from 4,000 mi (6,000 km) or 6 months.

About the 2001-2003 Yamaha TW 200

The TW200’s strong-pulling 196cc four-stroke single-cylinder engine with built-in counterbalancer delivers predictable power with little vibration. Fat tires, low seat height, and a wide saddle provide serious traction, maneuverability, and rider comfort, while the telescopic fork and single rear shock soak up all the bumpy bits

A unique machine that is very popular with those just beginning to enjoy motorcycling, and those that have several years experience.

The TW200 is just the ticket for people with motorhomes who want to ride both on- and off-road around the campsite, into town or out to their favorite fishing hole.

Extra wide tires put down a large contact patch on the ground providing outstanding rider confidence.

Manual for the 2001-2003 Yamaha TW 200

2001-2003 Yamaha TW 200 Maintenance schedule screenshot from manual

The above information was gleaned from the owner’s manual for the 2001-2003 Yamaha TW 200.

You can download it from Yamaha’s website here.