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2003-2005 Kawasaki Vulcan 750 Maintenance Schedule and Service Intervals

2003-2005 Kawasaki Vulcan 750 Stock Image

This is the maintenance schedule with associated service intervals for the 2003-2005 Kawasaki Vulcan 750.

The Kawasaki Vulcan is a cruiser style motorcycle. The Vulcan name has been used for custom or cruiser motorcycles since 1984, model designation VN, using mostly V-twin engines ranging from 125 to 2,053 cc (7.6 to 125.3 cu in).

This maintenance schedule applies to the following models:

  • 2003 Kawasaki Vulcan 750
  • 2004 Kawasaki Vulcan 750
  • 2005 Kawasaki Vulcan 750

The Kawasaki Vulcan 750 was unique in its class by featuring a more reliable shaft drive usually found on larger cruisers. The bike also featured a liquid-cooled DOHC V-twin engine producing 66 horsepower and a flat 47 ft-lbs of torque throughout most of the rpm range, also featured adjustable air shocks front and rear, with Showa 4-way valving on the rear.

Maintenance Schedule for 2003-2005 Kawasaki Vulcan 750

Below is the maintenance schedule for the 2003-2005 Kawasaki Vulcan 750.

The following is the list of maintenance operations and to be done on this motorcycle with a time or distance interval — whichever comes earlier.

The maintenance for the 2003-2005 Kawasaki Vulcan 750 is broken into two sections: Emission Related, and Non-Emission Related.

Periodic Maintenance Chart

OperationEvery800 km (500 mi)5000 km (3000 mi)10000 km (6000 mi)15000 km (9000 mi)20000 km (12000 mi)25000 km (15000 mi)30000 km (18000 mi)
Emission Related:
Carburetor synchronization — check †
Idle speed–adjust
Throttle grip play–check †
Spark plug–clean and gap †
Valve clearance–check †
Air suction valve – check †
Air cleaner element –clean
Air cleaner element –replace5 cleanings
Fuel system–check
Evaporative emission control system (c)–check †
Non-Emission Related:
Battery elecrolyte level – check †month
Brake play – check †
Brake light switch — check †
Brake lining or pad wear– check †
Brake fluid level — check †month
KBrake fluid – change2 years
Clutch – adjust
KSteering –check †
Drive chain wear–check † #
Nuts, bolts, and fasteners tightness — check †
KSpoke tightness and rim runout – check †
Tire wear–check †
Engine oil–changeyear
Oil filter–replace
General Lubrication–perform
KFront fork oil–change
KSwingarm pivot — lubricate
KBrake camshaft – lubricate2 years
KCoolant–change2 years
Radiator hoses, connections–check †year
KSteering stem bearing–lubricate2 years
KMaster cylinder cup and dust seal–replace2 years
KCaliper piston seal and dust seal–replace2 years
KBrake cable – replace2 years
KBrake hose –replace4 years
KFuel hose–replace4 years
Drive chain–lubricate #Every 600 km (400 mi)
Dive chain slack–check † #Every 1000 km (600 mi)

Notes:

K: Should be serviced by an authorized Kawasaki dealer
*: For higher odometer readings, repeat at the frequency interval established here
†: Replace. add. adjust, or torque if necessary.
(c): California model only
#: Service more frequently when operation in severe conditions: dusty, wet, muddy, high speed, or frequent starting/stopping

Tyre size and tyre pressure for the 2003-2005 Kawasaki Vulcan 750

The 2003-2005 Kawasaki Vulcan 750 has the following tyres and tyre sizes standard:

Front:

  • 100/90-19M/C 57S
  • BRIDGESTONE EXEDRA G701 or
  • DUNLOP D404F

Rear:

  • 140/90-15M/C 70S
  • BRIDGESTONE EXEDRA G702 or
  • DUNLOP D404

The manual for the 2003-2005 Kawasaki Vulcan 750 recommends the following tyre pressures (when cold):

  • Front: 200 kPa/28 psi
  • Rear: 225 kPa/32 psi

General information about the 2003-2005 Kawasaki Vulcan 750

The mid-size Kawasaki Vulcan® 750 has an easy-to-ride nature, comfortable stepped seat, torquey liquid-cooled V-twin engine, modern technology, and affordable price tag, it embodies the essence of the original “metric cruiser.” Dual-stage quiet cam chain design allows more compact cylinder heads runs quietly, reliably. The automatic cam chain tensioner maintains precise timing without maintenance and assures greater reliability.

Powered by a liquid-cooled, double overhead cam 749cc V-twin engine, the Vulcan 750 is powerful and low-maintenance. Hydraulic valve lash adjusters ease maintenance and liquid cooling increase overall engine durability. Plus, the engine itself is rubber-mounted within the double-cradle, high-tensile steel frame to reduce vibration at the handlebar and footpegs.

A low-maintenance shaft drive transmits power from the five-speed transmission to the beefy 15-inch rear wheel. Plus, the easy-shifting gearbox features Kawasaki’s exclusive Positive Neutral Finder, which allows for easy and accurate shifting from first into neutral when stopped. Air-assisted rear shocks with four clicks of rebound damping adjustment offer a smooth and controlled ride, while dual front discs provide reliable stopping power.

Manual for the 2003-2005 Kawasaki Vulcan 750

Maintenance Schedule Screenshot From Manual 2003-2005 Kawasaki Vulcan 750
User manual screenshot for the 2003-2005 Kawasaki Vulcan 750

The above maintenance schedule comes directly from the user’s manual for the 2003-2005 Kawasaki Vulcan 750, which is available here.

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