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2005 Yamaha FZ1 Maintenance Schedule and Service Intervals

2005 Yamaha FZ1

This is the maintenance schedule and associated service intervals for the 2005 Yamaha FZ1.

2005 Yamaha FZ1 Maintenance Schedule

Below is the maintenance schedule for the 2005 Yamaha FZ1

The maintenance for the 2005 Yamaha FZ1 is broken into two sections: periodic maintenance for emission control systems, and general maintenance and lubrication.

Periodic Maintenance Emission Control System

No.ItemRoutine 600 mi (1,000 km) or 1 month
4000 mi (7000 km) or 6 months

8000 mi (13000 km) or 12 months
12000 mi (19000 km) or 18 months
16000 mi (25000 km) or 24 months
20000 mi (31000 km) or 30 months
1*Fuel line•Check fuel and vacuum hoses for cracks or damage
•Replace if necessary
2*Fuel filter•ReplaceReplace
3Spark plugs•Check condition
•Adjust gap and clean
•Replace every 8000 mi (13000 km) or 12 months
ReplaceReplace
4*Valve clearance•Check and adjust valve clearance when engine is coldEvery 26600 mi (42000 km)
5*Crankcase breather system•Check breather hose for cracks or damage
•Replace if necessary
6*Carburetor synchronization•Adjust synchronization of carburetors
7*Idle speed•Check and adjust engine idle speed
8*Exhaust system•Check for leakage
•Tighten if necessary
•Replace gasket(s) if necessary
9*Evaporative emission control system (For California only)•Check control system for damage
•Replace if necessary
10*Air induction system•Check the air cut valve, reed valve, and hose for damage
•Replace any damaged parts.

* Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer

General Maintenance and Lubrication Chart

No.ItemRoutine 600 mi (1,000 km) or 1 month
4000 mi (7000 km) or 6 months

8000 mi (13000 km) or 12 months
12000 mi (19000 km) or 18 months
16000 mi (25000 km) or 24 months
20000 mi (31000 km) or 30 months
1*Air filter element• Clean with compressed air
• Replace if necessary.
2*Clutch• Check operation.
• Adjust or replace cable.
3*Front brake• Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary.
4*Rear brake• Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary.
5*Brake hoses• Check for cracks or damage.
• Replace.Every 4 years
6*Wheels• Check runout and for damage.
• Replace if necessary.
7*Tires• Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
8*Wheel bearings• Check bearings for smooth oper-
ation.
• Replace if necessary.
9*Swingarm
pivot bearings
• Check bearing assemblies for
looseness.
• Moderately repack with lithium-
soap-based grease.
Repack
10Drive chain• Check chain slack/alignment and
condition.
• Adjust and lubricate chain with a
special O-ring chain lubricant
thoroughly.
Every 600 mi (1000 km) and after washing the motorcycle or riding in the rain
11*Steering bearings• Check bearing assemblies for
looseness.
• Moderately repack with lithium-
soap-based grease every 16000 mi (25000 km) or 24 months.
Repack
12*Chassis fasteners• Check all chassis fitting and fas-
teners.
• Correct if necessary.
13Brake and clutch lever pivot shafts• Apply lithium-soap-based grease
(all-purpose grease) lightly.
14Brake and shift pedal pivot shafts• Apply lithium-soap-based grease
(all-purpose grease) lightly.
15*Centerstand and Sidestand pivots• Check operation.
• Apply lithium-soap-based grease
(all-purpose grease) lightly.
16*Sidestand switch• Check operation and replace if necessary.
17*Front fork• Check operation and for oil leak-
age.
• Replace if necessary.
18*Shock absorber assembly• Check operation and for oil leak-
age.
• Replace if necessary.
19*Rear suspension link pivots• Apply lithium-soap-based grease lightly
20Engine oil• Change (warm engine before draining)
21*Engine oil filter cartridge• Replace.
22*Cooling system• Check hoses for cracks or dam-
age.
• Replace if necessary.
• Change with ethylene glycol anti-freeze coolant every 24 months. Change
23Front and rear brake switches• Check operation
24*Control cables• Apply Yamaha chain and cable
lube or engine oil SAE 10W-30
thoroughly.
25*Throttle grip housing and cable• Check operation and free play.
• Adjust the throttle cable free play
if necessary.
• Lubricate the throttle grip housing
and cable.
26*Lights, signals and switches• Check operation
• Adjust headlight beam

* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service

#1: Yamaha chain lube
#2: Lithium soap base grease (all-purpose grease)
#3: Ethylene glycol antifreeze coolant

Note:
From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months

•The air filter needs more frequent service if you are rinding in an unusually wet or dry areas

•Hydraulic brake service
• After disassembling the brake master cylinder and caliper, always change the fluid. Regularly check the brake fluid level and fill the reservoirs as required
• Every two years replace the internal components of the brake master cylinder and calipers, and change the brake fluid
• Replace the brake hose every four years, or if cracked or damaged.

About the 2005 Yamaha FZ1

Derived from the legendary R1, the 2003 Yamaha FZ1 packs a huge amount of horsepower (140+) and torque into a chassis that handles like a superbike yet is comfortable enough to ride all day long.

For the rider who likes sportbike performance but prefers more comfortable ergonomics. The FZ1 offers a more traditional upright seating position, yet sacrifices nothing in terms of engine and handling performance. Just like the R1, the FZ1 has set the standard for sporting street motorcycles. Providing uncompromised performance in a comfortable, all-around package.

They have tubular steel frames and modified YZF-R1 engines which are carbureted. The models were virtually unchanged over this period, except for colour options, the introduction of the FZS1000S which had a black engine, and in some European countries the 2005 models were fitted with rudimentary catalytic converters.

Manual for the 2005 Yamaha FZ1

2005 Yamaha FZ1 Maintenance schedule screenshot from manual

The above information was gleaned from the owner’s manual for the 2005 Yamaha FZ1.

You can download it from Yamaha’s website here.

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