2005 Yamaha TW 200 Maintenance Schedule and Service Intervals

This is the maintenance schedule and associated service intervals for the 2005 Yamaha TW 200.

2005 Yamaha TW 200 Maintenance Schedule

Below is the maintenance schedule for the 2005 Yamaha TW 200

The maintenance for the 2005 Yamaha TW 200 is broken into two sections: periodic maintenance for emission control systems, and general maintenance and lubrication.

Periodic Maintenance Emission Control System

#		ITEM	ROUTINE	600 mi (1,000 km) or 1 months	4,000 mi (6,000 km) or 6 months	7,000 mi (11,000km) or 12 months	10,000 mi (16,000 km) or 18 months	13,000 mi (21,000 km) or 24 months	16,000 mi (24,000 km) or 30 months
1	*	Fuel line	• Check fuel hose for cracks or damage. • Replace if necessary.		•		•		•
2		Spark plug	•Check condition. •Adjust gap and clean. •Replace at 7000 mi (11000 km) or 12 months and there- after every 6000 mi (10000 km) or 12 months.		•	Replace	•	Replace	•
3		Spark arrester	•Clean.		•	•	•	•	•
4	*	Valve clearance	•Check and adjust valve clearance when engine is cold.	•	•	•	•	•	•
5	*	Idle speed	•Check and adjust engine idle speed.		•	•	•	•	•
6	*	Exhaust system	•Check for leakage. •Tighten if necessary. •Replace gasket(s) if neces- sary.		•	•	•	•	•
7	*	Evaporative emission control system (For California only)	•Check control system for damage. •Replace if necessary.			•		•

*Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

General Maintenance and Lubrication Chart

#		ITEM	ROUTINE	600 mi (1,000 km) or 1 months	4,000 mi (6,000 km) or 6 months	7,000 mi (11,000km) or 12 months	10,000 mi (16,000 km) or 18 months	13,000 mi (21,000 km) or 24 months	16,000 mi (24,000 km) or 30 months
1	*	Air filter element	•Clean with solvent. •Replace if necessary.		•	•	•	•	•
2	*	Battery	•Check specific gravity and breather hose for proper operation.		•	•	•	•	•
3	*	Clutch	•Check operation. •Adjust or replace cable.	•	•	•	•	•	•
4	*	Front brake	•Check operation, fluid level, and for fluid leakage. •Replace brake pads if necessary.	•	•	•	•	•	•
5	*	Rear brake	•Check operation. •Adjust cable and replace brake shoes if necessary.	•	•	•	•	•	•
6	*	Brake hose	•Check for cracks or damage.		•	•	•	•	•
			•Replace.	Every 4 years
7	*	Wheels	•Check runout, spoke tightness and for damage. •Tighten spokes if necessary.		•	•	•	•	•
8	*	Tires	•Check tread depth and for damage. •Replace if necessary. •Check air pressure. •Correct if necessary.		•	•	•	•	•
9	*	Wheel bearings	•Check bearings for smooth operation. •Replace if necessary.		•	•	•	•	•
10	*	Swingarm pivot bushes	•Check bush assemblies for looseness. •Apply lithium-soap-based grease until new grease shows.		•	•	•	•
11		Drive chain	•Check chain slack/alignment and condition. •Adjust and lubricate chain with a special O-ring chain lubricant thoroughly.	Every 300 mi (500 km) and after washing the motorcycle or riding in the rain
12	*	Steering bearings	•Check bearing assembly for looseness. •Moderately repack with lithium-soap-based grease every 10000 mi (1600 km) or 24 months.	•	•	•	Repack	•	•
13	*	Chassis fasteners	•Check all chassis fitting and fasteners. •Correct if necessary.		•	•	•	•	•
14		Brake and clutch lever pivot shafts	•Apply lithium-soap-based grease (all-purpose grease) lightly.		•	•	•	•	•
15		Brake and shift pedal pivot shafts	•Apply lithium-soap-based grease (all-purpose grease) lightly.		•	•	•	•	•
16		Sidestand pivot	•Check operation. •Apply lithium-soap-based grease (all-purpose grease) lightly.		•	•	•	•	•
17	*	Sidestand switch	•Check operation and replace if necessary.	•	•	•	•	•	•
18	*	Front fork	•Check operation and for oil leakage. Replace if necessary.		•	•	•	•	•
19	*	Shock absorber assembly	•Check operation and for oil leakage. Replace if necessary.		•	•	•	•	•
20		Engine oil	•Change (warm engine before draining).	•	•	•	•	•	•
21		Engine oil filter element	•Clean.	•		•		•
22		Engine oil strainer	•Clean.	•		•		•
23	*	Control and meter cables	•Apply Yamaha chain and cable lube or engine oil 10W-30 thoroughly.	•	•	•	•	•	•
24	*	Throttle grip housing and cable	•Check operation and free play. •Adjust the throttle cable free play if necessary. •Lubricate the throttle grip housing and cable.		•	•	•	•	•

* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

Note: From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months.

NOTE:

•The air filter needs more frequent service if you are riding in unusually wet or dusty areas.

Hydraulic brake system

•When disassembling the master cylinder or caliper cylinder, always replace the brake fluid. Check the brake fluid level regularly and fill as required.

•Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years.

•Replace the brake hoses every four years or if cracked or damaged.

About the 2005 Yamaha TW 200

Easy to start, fun right to the finish. The 2005 TW200 is so much fun, you will never want to get off. Low seat, convenient electric starting and distinctive wide tires set the TW200 apart from the competition.

A unique machine that is very popular with those just beginning to enjoy motorcycling, and those that have several years experience.

Extra wide tires put down a large contact patch on the ground providing outstanding rider confidence.

The TW200’s strong-pulling 196cc four-stroke single-cylinder engine with built-in counterbalancer delivers predictable power with little vibration. Fat tires, low seat height, and a wide saddle provide serious traction, maneuverability, and rider comfort, while the telescopic fork and single rear shock soak up all the bumpy bits