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2006 Yamaha TW 200 Maintenance Schedule and Service Intervals

Maintenance schedule and service intervals for the 2006 Yamaha TW 200

This is the maintenance schedule and associated service intervals for the 2006 Yamaha TW 200.

2006 Yamaha TW 200 Maintenance Schedule

Below is the maintenance schedule for the 2006 Yamaha TW 200

The maintenance for the 2006 Yamaha TW 200 is broken into two sections: periodic maintenance for emission control systems, and general maintenance and lubrication.

Periodic Maintenance Emission Control System

#ITEMROUTINE600 mi (1,000 km) or 1 months4,000 mi (6,000 km) or 6 months7,000 mi (11,000km) or 12 months10,000 mi (16,000 km) or 18 months13,000 mi (21,000 km) or 24 months16,000 mi (24,000 km)or 30 months
1*Fuel line• Check fuel hose for cracks or damage.
• Replace if necessary.
2Spark plug•Check condition.
•Adjust gap and clean.
•Replace at 7000 mi (11000 km) or 12 months and there-
after every 6000 mi (10000 km) or 12 months.
ReplaceReplace
3Spark arrester•Clean.
4*Valve clearance•Check and adjust valve clearance when engine is cold.
5*Idle speed•Check and adjust engine idle
speed.
6*Exhaust system•Check for leakage.
•Tighten if necessary.
•Replace gasket(s) if neces-
sary.
7*Evaporative emission control system
(For California only)
•Check control system for
damage.
•Replace if necessary.

*Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

General Maintenance and Lubrication Chart

#ITEMROUTINE600 mi (1,000 km) or 1 months4,000 mi (6,000 km) or 6 months7,000 mi (11,000km) or 12 months10,000 mi (16,000 km) or 18 months13,000 mi (21,000 km) or 24 months16,000 mi (24,000 km)or 30 months
1*Air filter element•Clean with solvent.
•Replace if necessary.
2*Battery•Check specific gravity and breather hose for proper operation.
3*Clutch•Check operation.
•Adjust or replace cable.
4*Front brake•Check operation, fluid level, and for fluid leakage.
•Replace brake pads if necessary.
5*Rear brake•Check operation.
•Adjust cable and replace brake
shoes if necessary.
6*Brake hose•Check for cracks or damage.
•Replace.Every 4 years
7*Wheels•Check runout, spoke tightness
and for damage.
•Tighten spokes if necessary.
8*Tires•Check tread depth and for
damage.
•Replace if necessary.
•Check air pressure.
•Correct if necessary.
9*Wheel bearings•Check bearings for smooth
operation.
•Replace if necessary.
10*Swingarm pivot
bushes
•Check bush assemblies for
looseness.
•Apply lithium-soap-based
grease until new grease
shows.
11Drive chain•Check chain slack/alignment
and condition.
•Adjust and thoroughly lubricate
chain with Yamaha chain and
cable lube.
Every 300 mi (500 km) and after washing the motorcycle or riding in the rain
12*Steering bearings•Check bearing assembly for
looseness.
•Moderately repack with lithium-soap-based grease every 10000 mi (1600 km) or 24
months.
Repack
13*Chassis fasteners•Check all chassis fitting and
fasteners.
•Correct if necessary.
14Brake and clutch
lever pivot shafts
•Apply lithium-soap-based
grease (all-purpose grease)
lightly.

15Brake and shift pedal
pivot shafts
•Apply lithium-soap-based
grease (all-purpose grease)
lightly.





16Sidestand pivot•Check operation.
•Apply lithium-soap-based
grease (all-purpose grease)
lightly.





17*Sidestand switch•Check operation and replace if necessary.





18*Front fork•Check operation and for oil leakage.
Replace if necessary.





19*Shock absorber
assembly
•Check operation and for oil leakage.
Replace if necessary.





20Engine oil•Change (warm engine before draining).





21Engine oil filter element•Clean.


22Engine oil strainer•Clean.


23*Front and rear brake switches•Check operation.





24*Control and meter
cables
•Apply Yamaha chain and cable lube or engine oil 10W-30 thoroughly.





25*Throttle grip housing and cable•Check operation and free play.
•Adjust the throttle cable free
play if necessary.
•Lubricate the throttle grip
housing and cable.





26*Lights, signals and switches•Check operation.
•Adjust headlight beam.






* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

Note: From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months.

NOTE:

•The air filter needs more frequent service if you are riding in unusually wet or dusty areas.

Hydraulic brake system

•When disassembling the master cylinder or caliper cylinder, always replace the brake fluid. Check the brake fluid level regularly and fill as required.

•Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years.

•Replace the brake hoses every four years or if cracked or damaged.

About the 2006 Yamaha TW 200

The big tires deliver great traction and rider comfort over a wide range of terrain, and they make the TW200 the most distinctive-looking dual-purpose machine around. A low seat and compact chassis inspire confidence in anybody who rides the TW200, making it one of the most user friendly on/off-road bikes on the market. Electric start and full street equipment mean it’s super convenient to ride the TW200 just about wherever you need to go.

Strong-pulling 196cc, air-cooled, four-stroke single delivers torquey low- and mid-range power perfectly suited to off-road exploring.

Smooth-shifting 5-speed transmission with manual clutch puts potent powerband to the ground for maximum on- and off-road performance.

Internal engine counterbalancer keeps vibrations down for greater, all-day comfort.

Maintenance-free CDI ignition system ensures precise, reliable spark for peak engine performance at all RPM.

Easy, reliable, pushbutton electric starting. Automatic cam chain tensioner means minimal maintenance and longer engine life.

Manual for the 2006 Yamaha TW 200

2006 Yamaha TW 200 Maintenance schedule screenshot from manual

The above information was gleaned from the owner’s manual for the 2006 Yamaha TW 200.

You can download it from Yamaha’s website here.