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2015 Yamaha TT-R230 Maintenance Schedule and Service Intervals

2015 Yamaha TT-R230

This is the maintenance schedule and associated service intervals for the 2015 Yamaha TT-R230.

2015 Yamaha TT-R230 Maintenance Schedule

Below is the maintenance schedule for the 2015 Yamaha TT-R230.

The maintenance for the 2015 Yamaha TT-R230 is broken into two sections: periodic maintenance for emission control systems, and general maintenance and lubrication.

Periodic Maintenance Emission Control System

NOTE:
• From 7000 km (4200 mi) or 18 months, repeat the maintenance intervals starting from 3000 km (1800 mi ) or 6 months
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills

No.ItemCheck and Maintenance Jobs1000 km (600 mi) or 1 month or 30 hours3000 km (1800 mi) or 6 months or 90 hours5000 km (3000 mi) or 12 months or 150 hours
1*Fuel line• Check fuel hoses for cracks or damage.
• Replace if necessary
2Spark plug• Check condition.
• Adjust gap and clean
3*Valve clearance• Check and adjust valve clearance when engine is cold
4*Air filter element• Clean with solvent
• Replace if necessary
5*Crankcase breather system• Check ventilation hose for cracks or damage and drain any deposits
• Replace if necessary
6*Carburetor• Check engine idling speed and starter operation.
• Adjust if necessary
7Exhaust system• Check for leakage
• Retighten if necessary
• Replace gasket(s) if necessary
8*Spark arrester• Clean
9Engine oil• Change. (Warm engine before draining.)
10Engine oil filter element• Clean.
• Check engine oil level and for leakage

General Maintenance and Lubrication Chart

No.ItemCheck and Maintenance Jobs1000 km (600 mi) or 1 month or 30 hours3000 km (1800 mi) or 6 months or 90 hours5000 km (3000 mi) or 12 months or 150 hours
1*Clutch• Check operation.
• Adjust if necessary
2*Front brake• Check operation, fluid level and vehicle for fluid leakage.
*• Replace brake padsWhenever worn to the limit
3*Rear brake• Check operation.
• Adjust brake pedal free play and replace brake shoes of necessary
4*Brake hoses• Check for cracks and damage
• Check for correct routing and clamping
*• ReplaceEvery 4 years
5*Brake fluid• ReplaceEvery 4 years
6*Wheels• Check runout, spoke tightness and for damage.
• Tighten spokes if necessary
7*Tires• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure
• Correct if necessary
8*Wheel bearings• Check bearings for smooth operation
• Replace if necessary
9*Swingarm pivot bearings• Check bearing assemblies for looseness
• Moderately repack with lithium-soap-based grease
10Drive chain• Check chain slack/alignment and condition
• Adjust and lubricate chain with Yamaha chain and cable lube thoroughly
Every ride
11*Steering bearings• Check bearing assemblies for looseness
• Moderately repack with lithium-soap-based grease
12*Chassis fasteners• Check all chassis fitting and fasteners
• Correct if necessary
13Brake lever pivot shaft• Apply silicone grease lightly
14Brake pedal pivot shaft• Apply lithium-soap-based grease lightly
15Clutch lever pivot shaft• Apply lithium-soap-based grease (all-purpose grease) lightly
16Shift pedal pivot shaft• Apply lithium-soap-based grease (all-purpose grease) lightly
17Sidestand pivot• Check operation
• Apply lithium-soap-based grease lightly
18*Front fork• Check operation and for oil leakage
• Replace if necessary
19*Shock absorber assembly• Check operation and for oil leakage
• Replace if necessary
20Rear suspension link pivots• Check operation
*• Lubricate lithium-soap-based grease
21*Control cables• Apply Yamaha cable lubricant or other suitable cable lubricant thoroughly
22Throttle grip housing and cable• Check operation
• Adjust the throttle cable free if necessary
• Lubricate the throttle grip housing

NOTE:
•The air filter needs more frequent service if you are riding in unusually wet or dusty areas

•Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid
• Replace the brake hose every four years, or if cracked or damaged.

About the 2015 Yamaha TT-R230

Reliable to the core and loaded with off-road oriented features, the Yamaha TT-R230 is a fun motorcycle that won’t disappoint you in any circumstances.

The bike sports an electric start, 223 cc, air-cooled, SOHC four-stroke engine which is mated on a smooth-shifting, six-speed transmission with a heavy-duty clutch. The engine is combined with a CDI magneto ignition system, YZ-type air filter, and a lightweight exhaust with quiet muffler and USFS-approved spark arrestor.

The motorcycle’s backbone is represented by a steel frame which is paired with a linkage-mounted adjustable rear shock and a 36mm front fork.

The stopping power is handled by front 220mm disc and 130mm rear drum brakes.

Manual for the 2015 Yamaha TT-R230

2015 Yamaha TT-R230 Maintenance schedule screenshot from manual

The above information was gleaned from the owner’s manual for the 2015 Yamaha TT-R230.

You can download it from Yamaha’s website here.

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