This is the maintenance schedule and associated service intervals for the 2018-2019 Yamaha TW 200.
2018-2019 Yamaha TW 200 Maintenance Schedule
Below is the maintenance schedule for the 2018-2019 Yamaha TW 200
The maintenance for the 2018-2019 Yamaha TW 200 is broken into two sections: periodic maintenance for emission control systems, and general maintenance and lubrication.
Periodic Maintenance Emission Control System
Tip:
• From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) 12 months.
• Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service.
| # | ITEM | ROUTINE | 600 mi (1,000 km) or 1 months | 4,000 mi (6,000 km) or 6 months | 7,000 mi (11,000km) or 12 months | 10,000 mi (16,000 km) or 18 months | 13,000 mi (21,000 km) or 24 months | 16,000 mi (26,000 km) or 30 months | |
| 1 | * | Fuel line | •Check fuel hoses for cracks or damage replace if necessary | • | • | • | • | • | |
| 2 | Spark plug | •Check condition Adjust gam and clean Replace at 7000 mi (11000 km) or 12 months and thereafter every 6000 mi (10000 km) or 12 months | • | Replace | • | Replace | • | ||
| 3 | Spark arrester | •Clean | • | • | • | • | • | ||
| 4 | * | Valve clearance | •Check and adjust valve clearance when engine is cold | • | • | • | • | • | • |
| 5 | * | Crankcase breather system | •Check breather hose for cracks and damage •Replace if necessary | • | • | • | |||
| 6 | * | Idle speed | •Check and adjust engine idle speed | • | • | • | • | • | • |
| 7 | * | Exhaust system | •Check for leakage •Tighten if necessary •Replace gasket(s) if necessary. | • | • | • | • | • | |
| 8 | * | Evaporative emission control system (for California only) | •Check control system for damage •Replace if necessary | • | • |
General Maintenance and Lubrication Chart
| # | ITEM | ROUTINE | 600 mi (1,000 km) or 1 months | 4,000 mi (6,000 km) or 6 months | 7,000 mi (11,000km) or 12 months | 10,000 mi (16,000 km) or 18 months | 13,000 mi (21,000 km) or 24 months | 16,000 mi (26,000 km) or 30 months | |
| 1 | * | Air filter element | •Clean with solvent. •Replace if necessary. | • | • | • | • | • | |
| 2 | * | Battery | •Check specific gravity and breather hose for proper operation. | • | • | • | • | • | |
| 3 | * | Clutch | •Check operation. •Adjust or replace cable. | • | • | • | • | • | • |
| 4 | * | Front brake | •Check operation, fluid level, and for fluid leakage. •Adjust break lever free play and replace brake pads if necessary | • | • | • | • | • | • |
| 5 | * | Rear brake | •Check operation. •Adjust cable and replace brake shoes if necessary. | • | • | • | • | • | • |
| 6 | * | Brake hose | •Check for cracks or damage. •Check for correct routing and clamping | • | • | • | • | • | |
| •Replace. | Every 4 years | ||||||||
| 7 | * | Brake fluid | •Change | Every 2 years | |||||
| 8 | * | Wheels | •Check runout, spoke tightness and for damage. •Tighten spokes if necessary. | • | • | • | • | • | • |
| 9 | * | Tires | •Check tread depth and for damage. •Replace if necessary. •Check air pressure. •Correct if necessary. | • | • | • | • | • | |
| 10 | * | Wheel bearings | •Check bearings for smooth operation. •Replace if necessary. | • | • | • | • | • | |
| 11 | * | Swingarm pivot
bushes | •Check bush assemblies for looseness. •Apply lithium-soap-based grease until new grease shows. | • | • | • | • | • | |
| 12 | Drive chain | •Check chain slack/alignment and condition. •Adjust and thoroughly lubricate chain with Yamaha chain and cable lube. | Every 300 mi (500 km) and after washing the motorcycle or riding in the rain or wet areas | ||||||
| 13 | * | Steering bearings | •Check bearing assembly for looseness. •Moderately repack with lithium-soap-based grease every 10000 mi (16000 km) or 18 months. | • | • | • | Repack | • | • |
| 14 | * | Chassis fasteners | •Check all chassis fitting and fasteners. •Correct if necessary. | • | • | • | • | • | |
| 15 | Brake lever pivot shaft | •Apply silicone grease lightly | • | • | • | • | • | ||
| 16 | Brake pedal pivot shaft | •Apply lithium-soap-based grease lightly. | • | • | • | • | • | ||
| 17 | Clutch lever pivot shaft | Apply silicone grase lightly | • | • | • | • | • | ||
| 18 | Sidestand pivot | •Check operation. •Apply lithium-soap-based grease lightly. | • | • | • | • | • | ||
| 19 | * | Sidestand switch | •Check operation and replace if necessary. | • | • | • | • | • | • |
| 20 | * | Front fork | •Check operation and for oil leakage. •Replace if necessary. | • | • | • | • | • | |
| 21 | * | Shock absorber
assembly | •Check operation and for oil leakage. •Replace if necessary. | • | • | • | • | • | |
| 22 | Engine oil | •Change (warm engine before draining). | • | • | • | • | • | • | |
| 23 | Engine oil filter element | •Clean. | • | • | • | ||||
| 24 | Engine oil strainer | •Clean. | • | • | • | ||||
| 25 | * | Front and rear brake switches | •Check operation. | • | • | • | • | • | • |
| 26 | * | Control and meter
cables | •Apply Yamaha chain and cable lubricant or other suitable cable lubricant thoroughly | • | • | • | • | • | • |
| 27 | * | Throttle grip housing and cable | •Check operation and free play. •Adjust the throttle grip free play, and adjust if necessary •Lubricate the throttle grip housing | • | • | • | • | • | |
| 28 | * | Lights, signals and switches | •Check operation. •Adjust headlight beam. | • | • | • | • | • | • |
Tip:
• The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake system
• When disassembling the master cylinder or caliper cylinder, always replace the brake fluid. Check the brake fluid level regularly and fill as required.
• Repalce the oil seals on the inner parts of the master cylinder and caliper cylinder every two years.
• Replace the brake hoses every four years or if cracked or damaged.
About the 2018-2019 Yamaha TW 200
Versatility, comfort and extra‑low seat with big fat tires for an ultra‑smooth ride. A low seat, extra wide tires, and, most importantly, a proven 4-stoke engine, have cemented the TW200’s reputation as a unique, fun loving dual purpose ride. Whether you’re a beginner or a veteran; a camper or a city dweller, this bike guarantees good times.
Proven, 196cc, air-cooled, SOHC, 2-valve, 4-stroke single delivers torquey low- and mid-range power perfectly suited to off-road exploring or riding around town. Internal engine counter balancer provides smooth performance while the wide tires provide plenty of grip and a unique style. The long, wide seat design means lots of comfort whether exploring, commuting or just out having fun.
Manual for the 2018-2019 Yamaha TW 200
The above information was gleaned from the owner’s manual for the 2018-2019 Yamaha TW 200.
You can download it from Yamaha’s website here.