Categories
Motorcycles Dirt Bike Yamaha

2018-2019 Yamaha TW 200 Maintenance Schedule and Service Intervals

Maintenance schedule and service intervals for the 2018-2019 Yamaha TW 200

This is the maintenance schedule and associated service intervals for the 2018-2019 Yamaha TW 200.

2018-2019 Yamaha TW 200 Maintenance Schedule

Below is the maintenance schedule for the 2018-2019 Yamaha TW 200

The maintenance for the 2018-2019 Yamaha TW 200 is broken into two sections: periodic maintenance for emission control systems, and general maintenance and lubrication.

Periodic Maintenance Emission Control System

Tip:
• From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) 12 months.
• Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service.

#ITEMROUTINE600 mi (1,000 km) or 1 months4,000 mi (6,000 km) or 6 months7,000 mi (11,000km) or 12 months10,000 mi (16,000 km) or 18 months13,000 mi (21,000 km) or 24 months16,000 mi (26,000 km) or 30 months
1*Fuel line•Check fuel hoses for cracks or damage
replace if necessary
2Spark plug•Check condition
Adjust gam and clean
Replace at 7000 mi (11000 km) or 12 months and thereafter every 6000 mi (10000 km) or 12 months
ReplaceReplace
3Spark arrester•Clean
4*Valve clearance•Check and adjust valve clearance when engine is cold
5*Crankcase breather system•Check breather hose for cracks and damage
•Replace if necessary
6*Idle speed•Check and adjust engine idle speed
7*Exhaust system•Check for leakage
•Tighten if necessary
•Replace gasket(s) if necessary.
8*Evaporative emission control system (for California only)•Check control system for damage
•Replace if necessary

General Maintenance and Lubrication Chart

#ITEMROUTINE600 mi (1,000 km) or 1 months4,000 mi (6,000 km) or 6 months7,000 mi (11,000km) or 12 months10,000 mi (16,000 km) or 18 months13,000 mi (21,000 km) or 24 months16,000 mi (26,000 km) or 30 months
1*Air filter element•Clean with solvent.
•Replace if necessary.
2*Battery•Check specific gravity and breather hose for proper operation.
3*Clutch•Check operation.
•Adjust or replace cable.
4*Front brake•Check operation, fluid level, and for fluid leakage.
•Adjust break lever free play and replace brake pads if necessary
5*Rear brake•Check operation.
•Adjust cable and replace brake
shoes if necessary.
6*Brake hose•Check for cracks or damage.
•Check for correct routing and clamping
•Replace.Every 4 years
7*Brake fluid•ChangeEvery 2 years
8*Wheels•Check runout, spoke tightness
and for damage.
•Tighten spokes if necessary.
9*Tires•Check tread depth and for
damage.
•Replace if necessary.
•Check air pressure.
•Correct if necessary.
10*Wheel bearings•Check bearings for smooth
operation.
•Replace if necessary.
11*Swingarm pivot
bushes
•Check bush assemblies for
looseness.
•Apply lithium-soap-based
grease until new grease
shows.
12Drive chain•Check chain slack/alignment
and condition.
•Adjust and thoroughly lubricate
chain with Yamaha chain and
cable lube.
Every 300 mi (500 km) and after washing the motorcycle or riding in the rain or wet areas
13*Steering bearings•Check bearing assembly for
looseness.
•Moderately repack with lithium-soap-based grease every 10000 mi (16000 km) or 18
months.
Repack
14*Chassis fasteners•Check all chassis fitting and
fasteners.
•Correct if necessary.
15Brake lever pivot shaft•Apply silicone grease lightly
16Brake pedal
pivot shaft
•Apply lithium-soap-based
grease lightly.





17Clutch lever pivot shaftApply silicone grase lightly




18Sidestand pivot•Check operation.
•Apply lithium-soap-based
grease lightly.





19*Sidestand switch•Check operation and replace if necessary.





20*Front fork•Check operation and for oil leakage.
•Replace if necessary.





21*Shock absorber
assembly
•Check operation and for oil leakage.
•Replace if necessary.





22Engine oil•Change (warm engine before draining).





23Engine oil filter element•Clean.


24Engine oil strainer•Clean.


25*Front and rear brake switches•Check operation.





26*Control and meter
cables
•Apply Yamaha chain and cable lubricant or other suitable cable lubricant thoroughly





27*Throttle grip housing and cable•Check operation and free play.
•Adjust the throttle grip free play, and adjust if necessary
•Lubricate the throttle grip
housing





28*Lights, signals and switches•Check operation.
•Adjust headlight beam.






Tip:
• The air filter needs more frequent service if you are riding in unusually wet or dusty areas.

Hydraulic brake system
• When disassembling the master cylinder or caliper cylinder, always replace the brake fluid. Check the brake fluid level regularly and fill as required.
• Repalce the oil seals on the inner parts of the master cylinder and caliper cylinder every two years.
• Replace the brake hoses every four years or if cracked or damaged.

About the 2018-2019 Yamaha TW 200

Versatility, comfort and extra‑low seat with big fat tires for an ultra‑smooth ride. A low seat, extra wide tires, and, most importantly, a proven 4-stoke engine, have cemented the TW200’s reputation as a unique, fun loving dual purpose ride. Whether you’re a beginner or a veteran; a camper or a city dweller, this bike guarantees good times.

Proven, 196cc, air-cooled, SOHC, 2-valve, 4-stroke single delivers torquey low- and mid-range power perfectly suited to off-road exploring or riding around town. Internal engine counter balancer provides smooth performance while the wide tires provide plenty of grip and a unique style. The long, wide seat design means lots of comfort whether exploring, commuting or just out having fun.

Manual for the 2018-2019 Yamaha TW 200

2018-2019 Yamaha TW 200 Maintenance schedule screenshot from manual

The above information was gleaned from the owner’s manual for the 2018-2019 Yamaha TW 200.

You can download it from Yamaha’s website here.