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Kawasaki Ninja 650 (ER-6F, 2006-present) Maintenance Schedule and Service Intervals

Kawasaki Ninja 650 KRT

This is the maintenance schedule with associated service intervals for the Kawasaki Ninja 650, also known as the ER-6F or EX650, and previously known as the Kawasaki Ninja 650R.

The Kawasaki Ninja 650/ER-6F is a parallel twin motorcycle with a fairing. It’s the sportier stablemate of the naked ER-6N, which is otherwise identical. They even both have handlebars, which is quite unusual for a motorcycle with a fairing.

The Kawasaki has gone through a few major updates since launch in 2006.

  • 2006 Ninja 650R: First launch of the Ninja 650R; not yet introduced into the US market.
  • 2009 Ninja 650R: Engine unchanged but revised tuning for better response and mid-range power, and improved cooling. Externally redesigned with sharper contours, more flexible chassis and stiffer swingarm, rubber engine mounts, new dash (with fuel level sensor), and less buzz in the handlebars and fairing. Introduced to the US.
  • 2012 Ninja 650 (loses the “R”): Two-piece seat, wider handlebars, and new tachometer + LCD showing speed, trip meters, fuel consumption etc.
  • 2017 Ninja 650: New trellis frame, lighter weight, better handling, removing the side-mount rear shock, and adding a slipper clutch

During the years, almost nothing has changed with the engine — though a few parts have (e.g. the air filter). Those are noted below.

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What you need to service the Kawasaki Ninja 650

If you’re servicing the Kawasaki Ninja 650, firstly, you might need these common motorcycle maintenance tools (thinks like an oil filter wrench, catch pan, etc.).

But aside from that, you’ll need these specific items to maintain the Kawasaki Ninja 650.

PartKawasaki Ninja 650 Spec
OilYou need 1.8L (1.7 US qt) of SAE 10W-40 engine oil “with API SG, SH, SJ, SL or SM with JASO MA, MA1 or MA2 rating”, preferably Kawasaki 10W-40 Engine Oil.

Kawasaki oil grade recommendation
Don’t over-torque the drain bolt (spec is 30 Nm/22 lb-ft per the manual) — use a torque wrench if you don’t have experience with how much torque is enough.
Oil filterOil filter is part 16097-0008, or you can use Hiflofiltro HF303RC. Torque for oil filter is 17.5 Nm (12.9 ft-lb) (use a torque wrench, and it’s easier on the K&N one)
Front brake padsYou can get original OEM parts from a dealership, or double-sintered EBC brake pads for better bite and wear. Part numbers are:
* Years 2006-2016, Left hand calliper: FA229HH, Right hand calliper: FA231HH
* Years 2017+: FA226HH (both callipers)
Rear brake padsAs with the front brake pads,yYou can get original OEM parts from a dealership, or double-sintered EBC brake pads for better bite and wear. EBC part number is:
* Years 2006-2016: FA192HH
* Years 2017+: FA174HH
Spark plugsNGK CR9EIA-9, with a spark plug gap of 0.8-9.0mm (use a spark plug gapping tool), torqued to 13 Nm or 9 ft-lb (use a torque wrench)
Air filterKawasaki changed the air cleaner during the evolutions of the Ninja 650R/Ninja 650. Part numbers are below. DNA also makes performance air filters for later models, and their part numbers are here too.
* 2006-2008: 11029-0008, P-K6N06-01 — this is a user-cleanable item
* 2009-2011: 11029-0011, P-K6N09-01
* 2012-2016: 11013-0713, P-K6N12-01
* 2017-2021: 11013-0745, P-K6N15-01
Cable lubricantRemember to lubricate your clutch cable (and brake cables if you have them) with a cable lubricant. Protect All Cable Life is a good general-purpose lubricant.
Chain lubricantThe chain needs to be lubricated every 600 km/400 miles (or more, if it gets wet/dirty). Motul chain paste is cheap and well-loved.
Brake fluidSpec is to use DOT-4 brake fluid like Castrol DOT 4.
CoolantUse nitrate-free, phosphate-free, ethylene glycol-based coolant with anti-corrosion inhibitors, e.g. Valvoline Zerex G05
GreaseUse a lithium soap based grease for all the important greasing points.
Consumables for servicing the Kawasaki Ninja 650 motorcycle

Maintenance Schedule for Kawasaki Ninja 650/ER-6F

Below is the maintenance schedule for the Kawasaki Ninja 650 a.k.a. the ER-6F.

The following is the list of maintenance operations and to be done on this motorcycle with a time or distance interval — whichever comes earlier.

The maintenance for the Kawasaki Ninja 650 is broken into three sections: Engine Related Items, Chassis Related Items, and Change/Replacement Items.

Legend for reading maintenance schedule

  • K: Should be serviced by an authorized Kawasaki dealer (in theory)
  • #: Service more frequently when operating in severe conditions: dusty, wet, muddy,
    high speed, or frequent starting/stopping.
  • (e): Emission Related Items

Periodic Maintenance — Engine

OperationEvery1000 km (600 mi)6000 km (3750 mi)12000 km (7500 mi)18000 km (11250 mi)24000 km (15000 mi)30000 km (18750 mi)36000 km (22500 mi)
Air cleaner element – clean (e) — NOTE: 2006-2008 only2009+ is replaceable, see below
Valve clearance – inspect (e)
Throttle control system (play, smooth return, no drag) – inspect (e)year
Engine vacuum
synchronization – inspect
Idle speed – inspect (e)
KFuel leak (fuel hose and pipe) – inspectyear
KFuel hoses damage – inspectyear
KFuel hoses installation condition – inspectyear
Coolant level – inspect
Coolant leak – inspectyear
Radiator hose damage – inspectyear
Radiator hoses installation
condition – inspect
year
Evaporative emission control system – function (California) (e)
Air suction system damage – inspect (e)
Periodic Maintenance – Engine of Ninja 650

Maintenance of the Chassis of a Ninja 650

OperationEvery1000 km (600 mi)6000 km (3750 mi)12000 km (7500 mi)18000 km (11250 mi)24000 km (15000 mi)30000 km (18750 mi)36000 km (22500 mi)
Clutch and drive train:
Clutch operation
(play, engagement,
disengagement) – inspect
Drive chain lubrication condition – inspect #600 km (400 mile)
Drive chain slack – inspect #1000 km (600 mile)
Drive chain wear – inspect #
KDrive chain guide wear – inspect
Wheels and tires:
Tire air pressure – inspectyear
Wheels/tires damage – inspect
Tire tread wear, abnormal wear – inspect
KWheel bearings damage – inspectyear
Brake system:
Brake fluid leak – inspectyear
Brake hoses damage – inspectyear
Brake pad wear – inspect #
Brake hose installation condition – inspectyear
Brake fluid level – inspect6 months
Brake operation
(effectiveness, play, drag) – inspect
year
Brake light switch operation – inspect
Suspension:
Front forks/rear shock absorber operation (damping and smooth stroke) – inspect
Front forks/rear shock absorber oil leak – inspectyear
Steering System:
KSteering play – inspectyear
KSteering stem bearings – lubricate2 years
Electrical System:
Lights and switches operation – inspectyear
Headlight aiming – inspectyear
Side stand switch operation – inspectyear
Engine stop switch operation – inspectyear
Chassis:
Chassis parts – lubricateyear
Bolts and nuts tightness – inspect
Maintaining the Chassis of a Ninja 650

Parts to replace on the Ninja 650

Items to replaceEvery1000 km (600 mi)12000 km (7500 mi)24000 km (15000 mi)36000 km (22500 mi)48000 km (30000 mi)
Air cleaner element # – replace (e) NOTE: 2009+ only18000 km (11250 mile)
Engine oil # – change (Kawasaki 10W-40 Engine Oil)year
Oil filter – replace (HF303RC)year
KFuel hoses -replace5 years
KCoolant – change (Zerex G05)3 years
KRadiator hoses and O-rings – replace3 years
KBrake hoses and pipe – replace4 years
KBrake fluid (front and rear) – change (Honda DOT 4)2 years
KRubber parts of master cylinder and caliper – replace4 years
KSpark plug – replace (e) (CR9EIA-9)
Parts to replace on the Kawasaki Ninja 650

Tyre size and tyre pressure for the Kawasaki Ninja 650

The Kawasaki Ninja 650 has the following tyres and tyre sizes standard:

TyreSizeBrandsTyre pressure (cold)
Front120/70 ZR17 M/C (58W)DUNLOP ROADSMART II J
DUNLOP D214 N
225 kPa/32psi
Rear160/60 ZR17 M/C (69W)DUNLOP ROADSMART II J
DUNLOP D214F N
250 kPa/36psi
Kawasaki Ninja 650 Tyre sizes, brands, pressures

General information about the Kawasaki Ninja 650

The Kawasaki Ninja 650 is an amiable motorcycle that can be called in for commuter and touring duties at a moment’s notice. The twin-cylinder motor has ample torque, making it easy to go fast in the real world of public roads. The highly visible off-center spring-preload adjustable rear shock gives the Ninja 650 a unique look.

The Kawasaki Ninja 650 is propelled by a strong and compact 649 cc, liquid-cooled, DOHC, 8-valve parallel-twin engine that’s almost un-killable. Its modest power (50 kW/63 hp) is driven to the ground by a modern six-speed transmission that helps you make smooth and precise shifts.

The stopping power is assured by dual 300m petal-style discs w/ 4-piston calipers and a 220mm petal-style rotor w/ 2-piston caliper.

The Ninja 650 has been a favourite of many kinds of riders, including

  • People who want a mildly sporty middleweight for everyday commuting
  • Beginner riders (in the US, where people can ride anything, or in the UK, Europe, or Australia in A2 or LAMS-friendly de-tuned format)
  • Some track riders, who improve the suspension and now have an unkillable and very learner-friendly motorcycle

The latest KRT Edition of the Ninja 650 looks really nice, too — See the pics above!

The 2020 edition of the Kawasaki Ninja 650 gets a couple of updates to bring it into the modern era. Visually it gets the KRT livery, with bodywork that’s as clean as that on the latest ZX-10R. It also gets a color 4.3-inch TFT display, with multiple display modes, to show you a little or a lot of information.

The Ninja 650 isn’t as heavy as it used to be, either. Fully loaded with oil and gas it weighs 190 kg (423 lb), which is very reasonable.

Manual for the Kawasaki Ninja 650

2015-2016 Kawasaki Ninja 650 and Ninja 650 ABS Maintenance Schedule Screenshot From Manual

The above maintenance schedule comes directly from the user’s manual for the 2015-2016 Kawasaki Ninja 650 and Ninja 650 ABS, which is available here. We took inputs from models from earlier years starting from 2006 to ensure completeness.

2006 2007 2008 Kawasaki Ninja 650R Maintenance schedule screenshot
2006-2008 Kawasaki Ninja 650R Maintenance schedule screenshot. Note mentioning cleaning the air filter

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