Kawasaki SuperSport Motorcycles Maintenance Schedules | Kawasaki | Motorcycles

Kawasaki Ninja ZX-6R 636 (2013-today) Maintenance Schedule

2015 Kawasaki ZX-6R 636 Anniversary

The Kawasaki ZX-6R has been in production as a sports bike since 1995, and the ZX-6R has had 636cc capacity once before (in 2003-2007). After a five-year hiatus, Kawasaki resumed making the ZX-6R 636 in 2013, and that’s what this maintenance schedule is for.

Since 2013, the ZX-6R has stayed largely the same, though in 2019 it got a new dash, standard quick shifter, and new style. The new ZX-6R also got traction control and ABS as an option (and standard in some markets), plus some other electronic aids.

In 2019 there was another facelift for the ZX-6R 636, and an up-only quick shifter was added. The ZX-6R engine and internals are otherwise the same.

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While the 2013 model has remained the same until now, in 2019 the gearing was revised slightly to get it off the line quicker, with a one-tooth smaller countershaft sprocket.

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What you need to service the Ninja ZX-6R 636

To service your 636, you might need some basic maintenance tools. But apart from that, there are some specific parts you might need.

PartKawasaki Ninja ZX-6R 636 Spec
OilYou need 3.6L of SAE 10W-40 engine oil “with API SG, SH, SJ, SL or SM with JASO MA, MA1 or MA2 rating”, preferably Kawasaki 10W-40 Engine Oil.

Don’t over-torque the drain bolt (spec is 29 Nm/21 lb-ft per the manual) — use a torque wrench if you don’t have experience with how much torque is enough.
Oil filterOil filter is part 49065-0024, or you can use K&N KN-303. Torque for oil filter is 17.5 Nm (12.9 ft-lb) (use a torque wrench, and it’s easier on the K&N one)
Front brake padsGenuine part number for front brake pads is 43082-0131 for the 2017+ Ninja 636. Get double-sintered EBC brake pads for better bite and wear — code FA296HH.
Rear brake padsGenuine part number for rear brake pads is 43082-0133. Get double-sintered EBC brake pads for better bite and wear — code FA436HH.
Spark plugsNGK CR9E, with a spark plug gap of 0.7-0.8mm (use a spark plug gapping tool), torqued to 13 Nm or 9 ft-lb (use a torque wrench)
Air filterGenuine part number is 11013-0036. You can also use the K&N equivalent KA-6009.
Cable lubricantRemember to lubricate your clutch cable (and brake cables if you have them) with a cable lubricant. Protect All Cable Life is a good general-purpose lubricant.
Chain lubricantThe chain needs to be lubricated every 600 km/400 miles (or more, if it gets wet/dirty). Motul chain paste is cheap and well-loved.
Brake fluidSpec is to use DOT-4 brake fluid.
CoolantUse 2.5L (about 2.7 US qt) of nitrate-free, phosphate-free, ethylene glycol-based coolant with anti-corrosion inhibitors, e.g. Valvoline Zerex G05
GreaseUse a lithium soap based grease for all the important greasing points.
Consumables for servicing the Kawasaki Ninja ZX-6R 636 motorcycle

Maintenance schedule for the Kawasaki Ninja ZX-6R 636

How to read this maintenance schedule:

  • I = Inspect
  • R = Change or Replace
  • L = lubricate

Notes on this maintenance schedule:

  • *A: For these items, service it at the first occurring service interval, distance or time.
  • *B: For higher odometer readings, repeat at the interval frequency shown here.
  • *C: Service more frequently when riding in severe conditions, at high speed, or frequently starting or stopping
  • *D: California model only
ItemsAction, ever X years1000 km (600 mi)6000 km (3800 mi)12000 km (7600 mi)18000 km (11400 mi)24000 km (15200 mi)
Air cleaner element (*C)R
Idle speedIII
Throttle control system (play, smooth return, no drag)I,1III
Engine vacuum synchronizationII
Fuel systemI,1III
Fuel hosesR,5
Evaporative emission control system (*D)IIII
Coolant levelIII
Cooling systemI,1III
Coolant, water hoses, and O-ringsR,3R, Every 36000 km (22500 mile)
Valve clearanceI
Air suction systemII
Clutch operation (play, engagement, disengagement)III
Engine oil(*C) and oil filterR,1RRR
Tire air pressureI,1II
Wheels and tiresI,1II
Wheel bearing damageI,1II
Drive chain lubrication condition (*C)I, Every 600 km (400 mile)
Drive chain slack (*C)I, Every 1000 km (600 mile)
Drive chain wear (*C)II
Drive chain guide wearII
Brake systemI,1IIIII
Brake fluid levelI,0.5IIIII
Brake fluid (front and rear)R,2R
Brake hose/Rubber parts of brake master cylinder and caliperR,4R, Every 48000 km (30000 mile)
Brake pad wear (*C)IIII
Brake light switch operationIIIII
Suspension systemI,1II
Steering playI,1III
Steering stem bearingsL,2L
Electrical systemI,1II
Spark plugRR
Chassis partsL,1LL
Condition of bolts, nuts, and fastenersIII
Kawaski Ninja ZX-6R 636 maintenance table

Tyres and tyre pressures for Kawasaki Ninja JZ-6R 636

The following are the tyre sizes, brands shipped with, and tyre pressures per the manual.

WheelTyre sizeOEM brandTyre pressure (cold
Front120/70ZR17 M/C 58WBRIDGESTONE, BATTLAX HYPERSPORT S20F J250 kPa/36 psi
Rear180/55ZR17 M/C (73W)BRIDGESTONE, BATTLAX HYPERSPORT S20R J290 kPa/42 psi
ZX-6R 636 tyres and tyre pressures

About the Kawasaki Ninja ZX-6R 636

The 2013+ Ninja 636 is the latest in a long-line of supersports motorcycles that people use for road use.

The motorcycles in the ZX-6R line have always followed the same basic formula — a sports motorcycle with an inline four-cylinder 16-valve ~600cc engine with overhead cams and water cooling, driving the rear wheel via a chain.

What has changed over the years is the fuelling (evolving from fuel injection to carburettors), the exterior design of course, and the electronics keeping you upright. The ZX-6R has always been at the forefront with rider aids in its class, having ABS and traction control from 2013, and standard in many markets.

Most importantly, the ZX-6R is the one of the few 600cc class supersport motorcycle that’s still available new from Japanese dealers. Yamaha has retired the YZF-R6 from public life, and Honda’s 2021 CBR600RR isn’t available in most markets. You can still get the GSX-R600, but it’s about 25% down on power compared to the 636.

The ZX-6R has stayed alive by continuing to meet European emission requirements. Most recently, in 2019 Kawasaki revised the injectors to provide more fine atomization, letting the engineers set fuelling more precisely, and so tuning the engine to meet emissions with more precision.

Despite these updates, the latest ZX-6R 636 hasn’t lost power over the years. It still makes 95 kW (128 hp) at peak and has torque all through the torque curve, though naturally hitting peak torque over 8,000 rpm, and keeping it up there until around 13K. Do you want to rev to 13,000 rpm? You better be ready to, if you want to really feel what it’s like! By 12,500 rpm you’re already at over 100 km/h (65 mph), so the reality of most riding is that you’ll probably short shift it a little.

There are lots of reasons to not ride a sportbike. They’re uncomfortable, they’re highly strung, and they’re impractical. But the 636 is one of those motorcycles that takes those objections and casts them to one side and leaves you with nothing but a maniacal grin.

Maintenance schedule for the 2013+ Kawasaki ZX-6R 636

The schedule above was from the 2018 ZX-6R 636. It’s the same as for other years.

Kawasaki ZX-6R 636 maintenance schedule from manual

You can view the manual online here.

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