Kawasaki | Kawasaki Cruiser | Motorcycles

Kawasaki Vulcan 900 (2006-present) Maintenance Schedule and Service Intervals

2020 Kawasaki Vulcan 900 Classic Stock Image

This is the maintenance schedule with associated service intervals for the Kawasaki Vulcan 900, including the Classic.

The Kawasaki Vulcan is an easy-going but classy cruiser motorcycle. The Vulcan range goes from tiny (125cc) all the way to massive (2000), so 900 sits roughly right in the middle. Despite being a little old-tech (no ABS!), the Vulcan 900 is still being made today (as of 2021, anyway), with no mechanical changes since 2006 other than tweaks.

The Kawasaki Vulcan 900 Classic is a mid-sized motorcycle cruiser, first introduced in 2006. It is powered by a liquid-cooled 903 cc V-Twin engine, with a five-speed transmission, putting power down through a belt drive.

For a while the Vulcan 900 had its own category, before the mid-size Yamaha Bolt came along.

This site has links to Amazon for things like oil and spark plugs from which we earn a commission (which unfortunately nobody can save, not even us). If you appreciate this work, then please use those links to buy your oil, spark plugs, etc.

What you need to service the Vulcan 900

Here’s a shopping list of replaceable items you need to service the Kawasaki Vulcan 900.

PartKawasaki Vulcan 900 Spec
OilYou need 3.2L (3.4 US qt) (when the filter is removed) of SAE 10W-40 engine oil “with API SG, SH, SJ, SL or SM with JASO MA, MA1 or MA2 rating”, preferably Kawasaki 10W-40 Engine Oil.

Don’t over-torque the drain bolt (spec is 20 Nm/14.5 lb-ft per the manual) — use a torque wrench if you don’t have experience with how much torque is enough.
Oil filterOil filter is part 16097-1058, or you can use HF303RC. Torque for oil filter is 18 Nm (13 ft-lb) (use a torque wrench, and it’s easier on the K&N one)
Brake padsEveryone on the Vulcan forums recommends double-sintered EBC brake pads. They’re cheaper and better. You need FA229HH for the front and FA231HH for the rear.
Spark plugsNGK CPR7EA-9, with a spark plug gap of 0.8-0.9mm (use a spark plug gapping tool), torqued to 18 Nm or 13 ft-lb (use a torque wrench).
Air filterGenuine part number is 11013-0015. You can also use the K&N equivalent KA-9006.
Cable lubricantRemember to lubricate your clutch cable (and brake cables if you have them) with a cable lubricant. Protect All Cable Life is a good general-purpose lubricant.
Belt tension toolUse this tool to check that the belt tension is within spec.
Brake fluidSpec is to use DOT-4 brake fluid.
CoolantUse nitrate-free, phosphate-free, ethylene glycol-based coolant with anti-corrosion inhibitors, e.g. Valvoline Zerex G05
GreaseUse a lithium soap-based grease and silicone grease for all the important greasing points.
Consumables for servicing the Kawasaki Kawasaki Vulcan 900 motorcycle

Maintenance Schedule for Kawasaki Vulcan 900

Below is the maintenance schedule for the Kawasaki Vulcan 900.

The following is the list of maintenance operations and to be done on this motorcycle with a time or distance interval — whichever comes earlier.

For convenience, I’ve rounded the converted mileages. Nobody does a service at 15,200 miles (it’s not that precise!) — I’ve written it in as 15,000.

Notes:

  • For higher odometer readings, repeat at the frequency interval established here.
  • K: Per Kawasaki “Should be serviced by an authorized Kawasaki dealer”
  • #: Service more frequently when operating in severe conditions: dusty, wet, muddy,
    high speed, or frequent starting/stopping.
  • (e): Emission related item

The maintenance for the Kawasaki Vulcan 900 is broken into three sections:

  1. Engine Related Items,
  2. Chassis Related Items, and
  3. Change/Replacement Items.

1. Periodic inspection (Engine Related Items)

Operation (Engine Items)Every1,000 km (600 mi)12,000 km (7,500 mi)24,000 km (15,200 mi)36,000 km (22,500 mi)48,000 km (30,000 mi)
Valve clearance – inspect (e)
Throttle control system (play, smooth return, no drag) – inspect (e)year
Idle speed – inspect
KFuel leak (fuel hose and pipe) – inspect
KFuel hoses damage – inspectyear
KFuel hoses installation condition – inspectyear
Coolant level – inspectyear
Coolant leak – inspectyear
Radiator hose damage – inspectyear
Radiator hoses installation condition – inspectyear
Air suction system damage – inspect (e)
Evaporative emission control system – function (California model only) (e)
Engine related maintenance for the Vulcan 900

2. Periodic Inspection (Chassis Related Items)

Operation (Chassis Items)Every1,000 km (600 mi)12,000 km (7,500 mi)24,000 km (15,000 mi)36,000 km (22,500 mi)48,000 km (30,000mi)
Clutch and drive train:
Clutch operation (play, engagement, disengagement) – inspectyear
KDrive belt deflection – inspect (Belt tension tool)every 6000 km ( 3800 mile)
KDrive belt wear- inspectevery 6000 km ( 3800 mile)
Wheels and tires:
Tire air pressure – inspectyear
Wheels/tires damage – inspectyear
Tire tread wear, abnormal wear – inspect
KWheel bearings damage – inspectyear
Spoke tightness and rim runout – inspect•: every 6000 km ( 3800 mile)
Brake system:
Brake fluid leak – inspectyear
KBrake hoses damage – inspectyear
Brake pad wear – inspect #year
KBrake hose installation condition – inspectyear
Brake fluid level – inspect (DOT 4 only to top up)year
Brake operation (effectiveness, play, drag) – inspectyear
Brake light switch operation – inspectyear
Suspension:
KFront forks/rear shock absorber operation (damping and smooth stroke) – inspectyear
KFront forks/rear shock absorber oil leak – inspectyear
KSwing arm pivot – lubricate (with lithium soap-based grease)
Uni-trak rocker arm operation – inspectyear
KUni-trak tie rods operation – inspectyear
KUni-trak rocker arm bearings – lubricate
KUni-trak tir rods bearings – lubricate
Steering System:
KSteering play – inspectyear
KSteering stem bearings – lubricate2 years
Electrical System:
Lights and switches operation – inspectyear
Headlight aiming – inspectyear
Side stand switch operation – inspectyear
Engine stop switch operation – inspectyear
Chassis:
Chassis parts – lubricateyear
Bolts and nuts tightness – inspect
Chassis maintenance for the Vulcan 900

3. Change/replacement items

3. Periodic ReplacementEvery1000 km (600 mi)12000 km (7600 mi)24000 km (15200 mi)24000 km (15000 mi)48000 km (30000 mi)
KAir cleaner element # – replace (e) (KA-9006)
Engine oil # – change (Kawasaki 10W-40 Engine Oil)year
KOil filter – replace (HF303RC)year
KFuel hoses – replace5 years
KCoolant – change (Zerex G05)3 years
KRadiator hoses and O-rings – replace3 years
KBrake hoses – replace4 years
KBrake (front and rear) – change (EBC FA229HH, FA231HH)2 years
KRubber parts of master cylinder and caliper – replace4 years
KSpark plug – replace (e) (NGK CPR7EA-9)
Replaceable parts on Vulcan 900

Tyre size and tyre pressure for the Kawasaki Vulcan 900

The Kawasaki Vulcan 900 has the following tyres and tyre sizes standard (tubeless type), and the following recommended tyre pressures.

TyreSizeBrand(s)Tyre pressure
Front130/90-16 M/C 67HDUNLOP “D404FP”
BRIDGESTONE “G721”
200 kPa/28 psi
Rear180/70 – 15M/C 76HDUNLOP “D404”
BRIDGESTONE “G722”
Less than 97.5kg/215 lb: 200 kPa/28 psi
More than 97.5kg/215 lb: 225 kPa/32 psi
Tyres and tyre pressures for the Kawasaki Vulcan 900

General information about the Kawasaki Vulcan 900

The Kawasaki Vulcan 900 has a 903cc V-Twin SOHC Engine tuned to deliver lots of torque from low rpm.

The Vulcan 900 is both liquid and air-cooled, with finned cylinder heads. It helps maintain consistent engine temperatures in a variety of conditions.

The Vulcan 900 has a number of features that make it more modern than rattly cruisers of the past. These include

  • Rubber engine mounts to reduces excess engine vibration
  • Positive neutral finder to help find neutral at a stop
  • Fuel injection with dual throttle bodies. The sub throttles, located behind the main throttle valve, are controlled by the ECU so that the fuel injection system retains a more precise throttle response, similar to a constant velocity carburetor.
  • Twin disc brakes

The Vulcan 900 has a very low 26.5-inch seat height that lets even shorter riders easily plant both feet on the ground at stops.

Manual for the Kawasaki Vulcan 900

Maintenance Schedule Screenshot From Manual 2020 Kawasaki Vulcan 900 Classic.
User manual screenshot for the 2020 Kawasaki Vulcan 900 Classic

The above maintenance schedule comes directly from the user’s manual for the 2020 Kawasaki Vulcan 900 Classic, which is available here.

Similar Posts