Triumph | Adventure and Touring

Triumph Tiger 900 Rally Pro Maintenance Schedule

2020 Triumph Tiger 900 Rally Pro- Stock Image

This is the maintenance schedule with associated service intervals for the Triumph Tiger 900 Rally Pro motorcycles.

It’s very similar to those for other motorcycles with similar engines in the Triumph Tiger 900 series, like the Triumph Tiger 900, and the Triumph Tiger 900 Rally.

This maintenance schedule applies to the following model:

  • 2020 Triumph Tiger 900 Rally Pro

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What you need for regular maintenance for the Triumph Tiger 900 Rally Pro

The following is a list of tools and consumables that are recommended for the Triumph Tiger 900.

Best oil for Triumph Tiger 900 series.
10W-50 covers you in a massive range of operating temperatures.
  • Engine Oil — The manual specifies “semi or fully synthetic 10W/40 or 10W/50 motorcycle engine oil which meets specification API SH (or higher) and JASO MA, such as Castrol Power 1 Racing 4T 10W-40 (fully synthetic) engine oil.” The recommended oil is not too expensive and many consider it worth it.
  • Oil filter wrench — Don’t buy an expensive Triumph oil filter wrench. Use this generic one, which you can use for any motorcycle. If you use a K&N filter, you won’t need the wrench again.
  • Oil filter — Available from your local Triumph dealer, or you can use the K&N KN-204-1.
  • Coolant — Triumph recommends HD4X Hybrid Organic Acid Technology (OAT) coolant, which it says is “a 50% solution of ethylene glycol based antifreeze”. So any 50/50 ethylene glycol antifreeze pre-mix would work. Here’s a great one by Valvoline on Amazon. Many also swear by Engine Ice, but if you plan on ever going to the track, make sure your track allows it.
  • Chain lubricant — Use Motul chain lubricant. Some people just use old engine oil, but that can get messy.
  • Tyres — Tyre sizes are: Front: 90/90-21 and Rear: 150/70R17.
  • Clutch cable lubricantMotion Pro cable lubricant works fine (the more important thing is using it!)
  • Brake fluid — Manual specifies Dot 4. Castrol Dot 4 synthetic is inexpensive and great quality.
  • Grease — A generic grease is good for lubricating major components like your side stand, centre stand, and major bearings. This Valvoline grease is cheap and versatile.

Maintenance Schedule for Triumph Tiger 900 Rally Pro

The following is the list of maintenance operations and to be done on this motorcycle with a distance or time interval — whichever comes earlier.

There are two kinds of service interval: every a) distance or b) time period. In each case, it’s the earlier of the two that’s most important.

Part of the below table includes checks you should do every day.

Operation DescriptionEvery600
6 month
Year6,000 and 18,000
(10,000 and 30,000)
12,000 (20,000)24,000(40,000)
Engine oil – replace
Engine and oil filter – replace
Engine and oil cooler – check for leaksDay
Fuel System and Engine Management
Fuel system – check for leaks, chafing etc.Day
Throttle body plate (butterfly) – check/clean
Autoscan – Carry out a full Autoscan using the Triumph Diagnostic Tool (print a customer copy)
ABS modulator – check for stored DTCs
Secondary air injection system–check/clean
Air cleaner – replace
Throttle bodies – balance
Ignition system
Spark plugs – replace
Cooling system
Cooling system – check for leaks Day Day
Coolant level – check/adjust Day Day
Coolant – replaceEvery three years, regardless of mileage
Clutch cable – check/adjustDay
Valve clearances – check/adjust
Wheels and Tires
Wheels – inspect for damageDay
Wheel bearings – check for wear/smooth operation
Wheels – check wheels for broken or damaged spokes and check spoke tightness (if equipped)Day
Tire wear/tire damage – check Day
Tire pressures – check/adjustDay
Lights, instruments and electrical systems – checkDay
Steering and Suspension
Steering – check for free operationDay
Forks – check for leaks/smooth operationDay
Fork oil – replace
Steering head bearings – check/adjust
Steering head bearings – lubricate
Rear suspension linkage – check/lubricate
Brake pads – check wear levelsDay
Brake master cylinders – check for fluid leaks Day
Brake calipers – check for fluid leaks and seized pistons Day
Brake fluid levels – checkDay
Brake fluid – replaceEvery two years, regardless of mileage
Drive Chain
Drive chain slack – check/adjust Day
Drive chain – wear check Every 500 miles (800 km)
Drive chain – lubricateEvery 200 miles (300 km)
Drive chain rubbing strip – check Day
Drive chain rubbing strip – replace
Fasteners – inspect visually for securityDay
Bank angle indicators – inspect visually for wear Day
Accessory rack sliding carriage – check for correct operation ‡
Side stand – check operationDay
Side stand pivot – clean/grease
Center stand – check operation Day
Center stand – clean/grease
Accessory pannier link mechanism – check for correct operation and adjustment ‡
Carry out all outstanding service bulletin and warranty work
Carry out road test
Complete the service record book and reset the service indicator

* Evaporative system fitted to models for certain markets only.

‡ Only if fitted.

General information about the Triumph Tiger 900 Rally Pro

The Tiger 900 Rally Pro is designed to deliver all you need, for any road or ride, whatever the destination or distance. From price of $16,700.00, Tiger 900 Rally Pro is a liquid-cooled, 12-valve, DOHC, inline 3-cylinder with max power EC of 93.9 HP (70 kW) @ 8,750 rpm and torque EC of 64 LB-FT @ 7,250 rpm. It’s system is a multi-point sequential electronic fuel injection with a exhaust of stainless steel 3-into-1 header system, side mounted stainless steel silencer. Showa 45 mm upside down forks, manual preload, rebound damping and compression damping adjustment, 9.44 in (240 mm) travel and 9.05 in (230 mm), respectively. Twin 320 mm floating discs, Brembo Stylema 4-piston Monobloc calipers. Radial front master cylinder, Multi-mode ABS, Optimized Cornering ABS.

Manual for the Triumph Tiger 900 Rally Pro

Triumph Tiger 900 Rally Pro Maintenance Schedule Screenshot From Manual

The above maintenance schedule comes directly from the user’s manual for the Triumph Tiger 900, which is available on the Triumph web site.

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